bioscrew sunflowers 4Sustainable Solutions for Plastics Processors

 

 

♻️ Glycon performs tests to find the exact design needed for the processor.

♻️ Clients will be able to attend tests in person or participate via live streaming.

♻️ Complete data on the test along with a recommendation on screw design will be supplied.  

♻️ Glycon's BIO-Designs will provide the capability to utilize plastic materials that have a better fit in Circular Economy

 

 

LEARN MORE ABOUT GLYCON'S BIOSCREW

 

With the rapid growth of the focus on the environment, BIOPLASTIC TECHNOLOGY has become a critical component of the future of the plastics industry. Glycon has recently re-configured their screw design laboratory, now designated as the "INNOVATION LAB", to facilitate testing of the processability and performance of new environmentally friendly polymers.

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 Cracked Feed Throat Liner – Repair Considerations

 June 6, 2016

by Michael Mieduch

We’ve had many customers come to us with issues on feed throats. Liners that crack is just one of the common complaints from processors. When that happens, a host of process issues occur, including coolant in the plastic causing the processor to shut off the cooling fluid to the feed throat.  Then, with the intensive cooling shut off, the process must be slowed to compensate for the overheating and the shearing mechanism of the grooved feed.  A fast, low cost repair is desired, but none is typically available.

One of the reasons the liners crack is because most were designed with a clearance between it and the housing for easy removal for field replacement. The intent is to keep the water in with o-rings. The problem is the liner is brittle and unsupported. Expansion and contraction from thermal cycling will cause it to crack. Additionally, if the system is allowed to heat up without water flowing and then flooded with water, that shock could crack the liner. 

The Glycon engineering team identified this recurring issue as an opportunity to design a liner system that could 1) Provide a reduced opportunity for the liner assembly to crack in the first place and 2) Allow for faster low cost repair. Long lead time components can be manufactured 90% complete ahead of time and be available to finish and install into the existing housing in the case of a cracked liner.

In short, the Glycon liner assembly consists of a heat-treated, CPM 10V sleeve as the innermost surface for wear resistance. Outside of that, we design a piece that contains the water channels with a wall thickness such that it can take an internal pressure of 20,000 psi. The interference fit between this and the 10V sleeve provides support. We weld a jacket over the water channels so we aren’t relying on the fit between the liner assembly and the housing to keep the water in.

Glycon’s design has a light press between the new liner assembly and the housing allowing future removal and replacement without damage to the housing. Once the housing has been modified for the Glycon liner, downtime for replacement is reduced tremendously. With planned replacement, the liner assembly can be ordered in advance and be ready for the exchange with minimal turn-around time. Some processors can even do this in-house.

In conclusion, know that there are alternatives available to consider when the high wear and difficult to repair feed throat components require service.

Five Things Some Feed Screw Suppliers May Not Want You to Know

May 17, 2016

  1. Where was the screw manufactured?  There are numerous brokers with great looking web sites and search engine optimization that make a processor think they are dealing with a reputable feed screw design and manufacturing house.  In order to receive a quality product, processors should ask questions to include:   a) Country of origin - where the screw was manufactured b) Country of origin of the base steel of the screw (United States, Eastern Europe, China, etc.), c) Hard facing OEM or generic equivalent, d) Where the screw was coated i.e., chromed, carbide coated, nitride hardened, etc.   Brokers likely will not know the answers to many of these questions; however, screw manufacturers will know the answers to all of these questions.  Processors should be aware that not all material sources or coating vendors meet the same standards.
  2. How did the supplier arrive at the screw design they are providing?  Many screw designs may sound custom, but are, in fact, off the shelf versions.   A “one size fits all” mentality does not optimize for your specific process, materials, L/D, or other factors.  And what about custom mixing geometry such as distributive mixing melting designs?  Why aren’t those designs offered?  Only a few custom screw manufacturers will offer this alternative geometry because only a few understand how to design and implement it, and even less understand how to manufacture this geometry.
  3. Delivery – how can it be this fast?   If it’s available quickly, it’s probably a GP--General Purpose--design, also described as “Generally Poor” for many processes.  Something off the shelf may get you up and running sooner, but the processor must determine if getting something in 3 weeks or sooner that will process for 4 – 7 years is really the best value for the long term.
  4. Quality matters to consider?   Is the hard facing applied full flight width?   Many screws are “welded in the groove” with base material on the sides of the tips of the flights. That method, while cheaper to manufacture, will wear faster than a full flight width hard faced screw.  Other factors to consider include concentricity (think a circle turning inside a circle and how that might affect surging or side loading), hardness testing of hard facing (was the hard facing over diluted with base screw material during application resulting in relatively soft hard facing, for example), and straightening during the manufacturing process.  If a screw was ground straight, it may not be concentric.  These factors can all impact wear and processing.
  5. Price vs. value proposition?    The value proposition is always a consideration.  Price is what you pay, value is what you get.

By Mike Mieduch – Sales Manager at Glycon Corporation in Tecumseh Michigan.  Glycon Corporation has been designing and manufacturing feed screws for the plastics industry for 38 years.  Mike has been actively employed in the plastics industry for 41 years.

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Glycon Corp.

912 Industrial Drive

Tecumseh, MI 49286

800-255-9969

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